Thanks, Tim.
I was mistaken when I said "book" regarding the 12x20-8D. My info came from another owner who'd owned his 14-19 for 29 years, and prepared an ops manual for mine. He said he had the original data. I didn't buy his 'Master though, and thus I did not inherit his collection of documents.
I tried Hartzel but they were not returning calls very often on those props after the half-price "sale" they had on them for a short time after the AD came out. Nor could I find any revision to what I already couldn't find when the the newer style heavier clams arrived. All I can say for certain is that...yeah...they sure are beefier than the original ones.
The oversize prop on my airplane was the work of my 'Master's previous owner. When he had to replace the blades after a gear collapse on landing, he could not bring himself to cut them down to the 78 inch max in the TC. This may have been the chief cause for the supersonic tip problem and it could have contributed to those oval holes in the bladder he showed me.
The differences between the two (A and A2) were vague in the TC when it came to exact comparisons of the two crankcase. I have the parts manual for the A series and I tried to make a comparison, but I was unable to form a good picture from that. Those improved (larger) valves and valve guides you mentioned had already made it to my engine. Pretty much all O-435s have received them if they've had an overhaul in the past couple of decades.
Looking at the performance curves (at least I have them) for the O-435, the sweet spot for fuel consumption seems to be at 2200. Even at that RPM you're over .5lbs/hp/h.; I believe its .54. I burn 13 gals/hr, at normal cruise because I suffer high CHTs and dare not lean fully. This improved when my mechanic added sides to the cowl flap - this lessened back-flow that many aircraft of the period suffered. I can get it down to 10.5 if I slow down to 130kts. It's been too long since I've been up in the airplane to recall what that translated into in power settings.
As for timing, I have a small green cover "manual" for the A and A2 from Lycoming. It says -20 for the A, and -25 for the A2.
How do your CHTs run, Tim? For reasons that will probably forever remain unknown, some 14-19s have the CHT temp problem and some don't, regardless of baffling...a suitable word for this problem, I think
Jonathan